Hello and welcome to my blog. What I'm doing here is documenting my personal expression of "hands-on history" from a craftsman's perspective. I've been on this path for a large part of my life and it's taken me to some interesting and challenging places. I hope to share the processes and the historically inspired objects I've crafted along this journey into our past. This adventure has deepened my appreciation for past craftsmanship and the intelligence of common place things in Early America. Besides, now I have all this cool stuff to play (teach) with.


Jim Miller




Saturday, September 28, 2013

More Reconstructed History as 19th Century Baitquest Continues

         My adventure into mid-19th century artificial baits continues with a focus on critters that hop.  In his 1849 edition of "The American Angler's Guide or Complete Fisher's Manual for the United States", John J. Brown makes several references to the use of artificial frogs and grasshoppers as bait. He even  kindly provided engravings of said baits in his book.  Brown was also an established  tackle dealer in New York and advertised that he carried faux frogs and hoppers so their availability is not in doubt.

Brown's Artificial Frog Bait
from 1849
Note the position of the two hooks

     To my eye though, Brown's depictions seem closer to nature than what the actual baits might have looked like.  I thought it would be a good challenge to reconstruct these baits using period materials and from what I could gather, period techniques.

Brown's Grasshopper Bait
Note the one hook and how the line
exits the head


      While researching this subject I discovered the work of Louis Rhead,  a successful and well respected artist in the late 1800's and early 20th century.  What caught my attention was his work as a devoted and published angler. Late in life he wrote the "Fisherman's Lures and Game Fish Food" which has oodles of info on his work as a tackle maker.


Frog "How-to-do" from Rhead's
"Fisherman's Lures and Game Fish Food"
Image Courtesy Chest of Books
 

      In this book Rhead kindly shares details of how he made many of his nature baits, including frogs and grasshoppers. His complete descriptions including materials, sketches and photographs encouraged me to consider this resource as the best chance for my project to proceed.

Original Rhead Frog
Image Courtesy Lang's Auctions



      Although of a later period, the handmade nature of Rhead's baits continued the crafting tradition, so evident in surviving early tackle. Besides, I haven't been able to locate any documented artificial frogs or grasshoppers from the mid 1800's so this reconstruction will have to stand on its own merits.

     For my version of Brown's 1849 Frog Bait, I chose cork as my material and Rhead's technique of wrapping the body parts with brass wire.  Aware of the fact that an actual bait should survive numerous strikes, I made sure my design was literally "wired together". For hands and feet, I used hemp cord, wrapped with fine copper wire.



    Here you have the first parts coming together with the two hooks imbedded in the thighs and anchored to the front loop (barely visible).



    More parts are added and it starts to look like something.



    Underbelly view showing the front legs in place before lower body was wired on.



     Finished, painted and ready for Mr. Bass' last meal. I think today's collectors might call this a "Folk Art" frog.



     Part two of this project, the reconstruction of a mid-19th century artificial grasshopper bait, started with research. Some time ago I had discovered several "vintage" hoppers that caught my attention as nicely crafted deceivers.  Built around a single hook, they all appeared to have wrapped cork or wooden bodies and quill wings and legs.

Vintage Grasshopper Bait

Image Courtesy Online Auction


    Two of these vintage grasshopper lures used a bent feather spline to suggest both back legs and antennas, which is pretty sweet (see above). In contrast, Louis Rhead tied his rear leg splines to the bend in the hook for a more realistic pose (see below). Who knows what mid-19th century tackle-crafters used or did exactly, so for my recreations I decided to try both ways.

Louis Rhead Grasshopper Baits

Image Courtesy Lang's Auctions

A Very Green Circa 1900 Hopper
from the UK

Image Courtesy Online Auction
 

      One exceptional turn-of-the century hopper showed up on an online auction from the UK. It appears to have legs (at least in part) made of green painted cordage. Maybe I'll try that on the next example I fabricate.

My Take on a Mid-19th Century Grasshopper Bait

Upper version built around a spade-end hook I made
tied to a plaited horsehair snood.

Lower version ala Rhead with a horsehair eye tied on
an antique #26 Mustad blind eye hook. 
Grouse wing quills and tips used on both.


Thanks for looking !
 


Saturday, September 14, 2013

In Search of Spinning Caterpillars and Spoon Minnows, 19th Century Angling Redux


    As my journey to recreate early angling implements continues, I'm often reminded of the mysterious origins of some of today's tackle. Take lures as a good example.  Known in the 19th century as "artificial baits", some historians believe that early American anglers avoided them in favor of natural baits. I've also read that a change in attitude didn't come about until American tackle manufacturers like Julio Buel started marketing artificial baits after 1848. One popular story has it  that Buel came up with the idea of a spoon bait after witnessing how a fish responded to a teaspoon accidentally dropped in the water.  Some have him making spoon baits for friends as early as the 1820's after his serendipitous discovery.

First American Patented Lure
J.T. Buel's Arrowhead Spinner
April 6, 1852

     Even though it's popular to assume the spoon is 100% American,  I think there's a possibility it  may have been sprung from different locations around the same time.  Some contemporary literature suggests it came out of Sweden early in the 19th century (see "The Fisherman's Magazine and Review", Jan. - Oct. 1865, Vol. 2, Chapter XIII).

    Contemporary evidence also suggests that American anglers were, at least to some degree, using available British baits before the introduction of domestic patented baits in the early to mid- 1850's. The focus of  this post will be the British spinning caterpillar bait known as the "Kill Devil" and the earliest form of an "American" spoon bait that I could find.

   My introduction to the Kill Devil aka the Artificial Caterpillar, came from an illustration in the 1823 edition of T.F.Salter's "The Angler's Guide", seen below as number five.



Illustration from Salter's 1823
The Angler's Guide
  

   It gets even better, as Salter goes on to describe in detail (see below) how the Devil is made, suggesting that these baits may have been homegrown as well as a commercial product..





Note the use of leather for the body and the way
it's shaped, with the tail downward.


          As I continued my research, I discovered additional information on this bait in John Jay Brown's "The American Angler's Guide or Complete Fisher's Manual for the United States" 1849 edition. In Chapter XXXII on page 327, Brown writes, " An artificial bait called a Kill-devil, which has been in use a number of years in England, has been proven successful with some of our sportsmen, in trolling for trout or pike. In appearance it is similar to a caterpillar: the body is composed of coarse thread windings finished over with the most gaudy silk colors and wound with silver tinsel: the hooks, numbering seven, are arranged according to the usual minnow rigging; the tail is composed of tin or bright metal, split up or bent at an angle, to insure swift spinning. They are made strong and durable, and their cost is trifling: they are worth a trial."


From Brown's 1849 The American Angler's Guide
Page 318



      Brown included this  illustration of the Kill-devil and although similar to Salter's it lacks the intentionally curved body and resembles a minnow bait more or less.





     I decided there was enough information to create my version of a Kill-devil bait. For my example I chose kid leather for the body and tin for the tail. In order to produce the curved form of the body, I experimented with various patterns until I could roll the leather up into the desired shape.



     My plan was to glue and then sew the leather edges down secure. It would have been easier to make a straight body with an internal wire armature but I like the idea of a softer, more natural body for Mr. Fishy to chomp..



     Once the body was sewn, painted and the tail attached, I crafted a brass wire staple/loop for the front. An antique box swivel was added before I crimped the staple into the leather.

My Replica Kill-devil #1


     All that was left was to wrap the tinsel and rig the hooks. For the tinsel, I used waxed silk thread  first, to get the pattern and then followed with the more fragile tinsel.

    For the hooks, I bound blind-eye hooks into two doubles and one treble (the requisite seven hooks), all tied with silk thread onto plaited horse hair lines.


My Replica Kill-devil #2

    I was pleased enough with the way it turned out, that I made another one in red. Seen here next to Salter's original illustration. These baits haven't had their chance to kill any fish yet but I did take them out and drag them through a running stream to check their action. I discovered that the bent shape is an important factor in making them spin. In fact, they spin like crazy and with all those hooks flying, they have to snag a strike.

   The next project was to recreate an early Yankee spoon bait. Even though the spoon idea is often credited to Julio T. Buel,  his first patent of  April 6, 1852 is not really for a spoon but rather a spinning bait, know to collectors as the arrowhead spinner. In the text of the patent, Buel  states, "I do not claim what is called a spoon minnow .....these having been used before." We may never known whether he got the idea of a spoon from one dropped in the water but he was likely making spoon baits when he opened for business in 1848. Evidence suggests that maybe others were making them as well.

    In Brown's 1849 "The American Angler's Guide", Chapter VII on Spoon Baits, he states, "It was first invented and used by a gentleman in the vicinity of Saratoga Lake for Black Basse." Brown goes on to describe how this unnamed gentleman altered a spoon bowl by adding a swivel at one end and then soldered a pair of hooks to the concave side on the other end, after cutting off the point of the spoon.  I wondered, is this the earliest American spoon bait ? Was the "gentleman" Buel ?


Spoon Bait Illustration from Brown's
1849 American Angler's Guide

Note the watch stem swivel





     Brown continues, " It has since been made-up in various styles, with one two and three hooks and is made with silver plate or brass on the convex side, and painted red (decidedly the best color) on the concave."


My Replica

Concave side painted


    For my replica version of this early spoon, I cut out the shape from nickel silver sheet stock and then pounded out the form. I could only guess how the watch stem swivel worked but it seemed to have turned out fine. The hooks were made from hook wire I purchased from Paul Jones of Historic Angling Enterprises. A great source by the way for early angling material and information. After soldering the hooks in place, as in the illustration, I painted the inside with red enamel.

     I think this first spoon turned out well but I'm going to make up some smaller versions to fish with. Who knows if this is truly the "first" spoon bait but it's undeniably primitive next to what came later. All in all, both were fun projects. Thanks for looking and I always appreciate your comments.




Monday, September 2, 2013

Explorations into 19th Century Angling Continues With Fly Books and Boxes

     This post revisits and explores some of the ways 19th century anglers stored their flies and leaders (or casts, as the English call them) when stream side. One popular choice was a "fly book", which in the earliest versions, was a small, bound book with pages specifically designed to secure snelled flies, like the one Mr. Akerman is holding.

Frontpiece from John Yonge Akerman's
"Spring-tide" 1850

Is that a Fly Book or a Fly Box
Under That Elbow?

     The pages of these fly books were natural parchment skin, fashioned into little envelopes or pockets for the flies to slip into. These pockets were created by folding the parchment back on to itself and then creasing the folds into flat, deep loops. The folds were then held in place by stitching along the outer edges of the page, often in blue thread.

       In an attempt to avoid crushing the flies and allow air to circulate, small discs of cork or thick leather were sometimes glued into the outermost corners of the pages as spacers. Besides the pockets, you will see strips of ribbon or parchment mounted through slots in single pages, to secure coiled bits of line or snelled flies.

Original 1820's Fly Book

Image Courtesy Mullock's Auctions

    The earliest surviving example of a fly book I've found was featured at a Mullock's Auction in the UK. They called it a wallet but I'll talk about that later. Attributed to the early English tackle maker Onesimus Utonson, it's literally a small book with marbled board covers and parchment pages. This extremely rare book was protected by a fitted leather slip-cover that was secured with long ribbon ties. A similar example turned up at an Angling Auctions sale (also across the pond) and was inscribed with a date from the 1820's. Very cool ! Unfortunately, none of the auction pictures revealed the design of the pages but from the description it appear that they are envelope style.

Leather Bound Fly Book
Showing Parchment Leaves and Corner Spacers

(note the sweet fly tying clamp)

Image Courtesy Mullock's Auctions


     It appears that in the mid-1800's, manufacturers began to shy away from the stiff covers and create more durable leather-bound versions. Even the early style ribbon ties would eventually give way to a sensible strap and buckle. Sometime during this inevitable evolution, the fly book became known as  the fly wallet in contemporary literature. Today it seems the terms fly book and fly wallet are interchangeable.

Another Early Fly Book
With the Owner's Notations

Gotta keep track of those killing patterns !
Image Source Unknown


     In order for me to craft a rational ( and affordable !) replica of a fly book, I had to get over the notion of using actual parchment skin for the pages (I can only wish). What I ended up using  ( warning for the purists, get ready to cringe ) was the modern material known as Tyvek. Tyvek is a non-woven polyethylene fabric that has many modern applications. After I lightly coated some pieces with thinned orange shellac, it looked and felt similar to real parchment. Luckily I found a ready source for this modern fabric in Tyvek shipping envelopes.

My Replica Fly Book
with Linen Tape Ties

Pictures by author

     Once I decided on a pattern for the cover, I cut out the pieces from scrap leather left over from earlier projects. Black calf on the outside, sandwiched with dark brown for the lining, gave it an nice look. From my experience with bookbinding and what I could gather from photographs of originals, the parchment pages of these little creations were sewn into signatures or groupings,  just like real books.


Note the Cork Spacers
and Stitched Edges of my
Faux Parchment

    I also discovered that on some original fly books, the parchment pages were  interspersed with felt or wool pages. These were probably intended to help dry the wet flies as they were returned to the book. My final design called for five, double-sided pocket pages, six blank pages and two wool pages.

My Tools of the Trade


    Many examples of fly books also include a place for the requisite tools of an angler. For me that would be tiny scissors, tweezers and an awl to open knots. On the other inside cover, I designed a expandable pocket for extra line etc.. As you can see, my book has already provided faithful service and will continue to do so. On to the next project.


Original 1860's Fly Box on the Right
Together with an Early Fly Book

Image Courtesy Angling Auctions


    The second half of this post is on "fly boxes", a form more familiar to today's fly fisherman than those antiquated book things. I was curious  how far back boxes go into the misty past of tackle history. Fly books served the angler well when he was fishing wets, as flattened flies aren't too much of a problem. Is it possible that boxes arrived to keep up with the increased interest in dry fly fishing and the need to keep the flies neat ? I'll leave that one to the experts. The earliest example of a fly box  I've discovered is from the 1860's according to the auction specialists who sold it.

My Fly Box Closed
Nice Ties Eh ?
.

    The idea of creating my own version of this early box seemed very doable thanks to its simple design and a good photo to work from. The original is described as made of leather covered cardboard. For mine, I chose painted cloth over book board as a slightly cheaper version. If you study the picture of the original, it's easy to see how one side of the box hinged into the other. Pretty darn cool !

Interior View

Notice how the cork panel on the right is smaller
to allow the box halves to seat inside each other


     One of the things I loved about this rare survivor, was the cork interior. A simple, classic and effective solution to fixing the hooks. I had trouble finding 1/4" thick natural cork sheets so I opted for modern crushed cork sheeting that still has a good look and function. I think it turned out great and my flies like it too.  I would recommend making this style fly box just for the fun and affordability of it. Fish on !!

                                                            Thanks for looking !
     .

Monday, August 19, 2013

More 19th Century Angling, This Time It's A Reel Adventure



     This post continues my revisit to early 19th century angling with a little more information on reels. In my original post of February 2011, I outlined my quest to recreate typical coarse fishing tackle in use during the 1840's but left out a lot of the fun stuff  I learned along the way. One thing I discovered was that  sophisticated multiplying reels were crafted by watchmakers in Kentucky as early as the 1820's but that style of reel was actually invented in England in the18th century.

A Clerk, Green & Baker Classic New York Style
Ball Handle Reel
                                          Image Steve Vernon www.antiquefishingreels.info

       Even though these reels represent the finest offerings of their time, I realized immediately that they were a little beyond my "shade tree" machinist's ability to recreate. Besides, even if I thought I could pull one off, I don't own the lathe to make it happen. What I was looking for was a simple and typical "winch" of the period that I knew I could copy and use. Multiplying reels were revolutionary and allowed for direct casting of line off the reel whereas simple winches were just for storing line.

     First, a little history is in order. It's believed that the fishing reel originated in China, sometime around 300-400 AD based on depictions in surviving art.

First Fishing Reel
                                     Image courtesy www.realreels.com
                                                                             
        Taking a giant leap forward to England, Thomas Barker mentioned a "wind" and provided a cryptic drawing of some kind of reel in his 1651 publication "Delight or the Art of Angling" and a little later Robert Venable used an illustration of a clampfoot reel in the front piece of his 1662 " The Experienc'd Angler or Angling Improved".

Venable's Front Piece, Clamp-Foot Reel detail
                                   Image courtesy flyfishinghistory.com


      By the late 18th century, it appears by all accounts that the reel was an accepted part of the angler's kit in Europe and in use by at least some gentlemen anglers in America.

    I think it's safe to say that by the 1840's, the reel was considered an angling essential and I would imagine a typical American tackle shop might have offered a range of reels of varying qualities and styles. I assumed from the evidence that early reels were typically crafted of nickel silver or brass until a well crafted wooden version caught my eye.
Fantastic Early Wooden Reel
                                      Image Courtesy Mullock's Auctions       

      This particular wooden clamp-foot reel is quite rare and turned up in an auction in the UK. As cool and early (perhaps too) as it is, I decided to make mine a reproduction of an all metal reel.  I chose brass since it's easy to come by and easy to work with and I already have a brass scrap pile to dig through.

A Classic Mounted Spike-Foot Reel 
                                   Image Courtesy Mullock's Auctions

    Style wise, early 19th century winches can be categorized according to how they attached to the rod. According to some historians, the spike-foot reel may have predated the clamp-foot which predated the plate-foot. Are you with me so far ?

Salter's Plate and Clamp-Foot Reels
                                           Image Source Unknown

      What I know is, at the time of T. F. Salter's "The Angler's Guide" (1823) the clamp-foot and plate-foot co-existed as seen in his illustration. Salter's plate-foot is early enough in style to have a padding attached so as not to mar the rod. These stitched on pads are fairly common on surviving clamp-foot reels.

A Nice Classic Clamp-Foot Winch with a Missing Knob

                                             Image Source Unknown


     I started to warm-up to the clamp-foot variety as it was certainly around in the 1840's and even up to the 1860's by some accounts. Once I gathered enough information, I made a scale drawing of my reproduction and began scrounging up the brass stock. I previously mentioned the absence of a lathe in my shop. A considerable deficit for the well-rounded craftsman of today but for me there's always room for improvising a substitute.

    Years ago I discovered that you can center and spin small, flat pieces of metal on a drill press if you support the arbor from below. My arbors usually consist of a small diameter bolt with nuts and washers to clamp the work. The support from below is held in a vise that I clamp to the drill base. Most of my milling and cutting is done with a well-braced Dremel tool using their cut-off wheels and circular files. Safety goggles are a must as is a steady hand. Laying everything out first with a sharpie is also very helpful.  

Warning, I do not recommend this as a practice but included it here as a document of my work.

     When all the circular pieces of the reel were finished, I cut the pillar rods to length and turned their ends diameters down for eventual peening. The other end of the pillars were drilled and tapped for screws.

My Finished Clamp-Foot Reel
                            Note the Horn Knob and Leather Lining on Clamp
                                                     Images by Author

     One of the little challenges was to accurately die stamp the cupped ends of the reel's spindle so they could rotate smoothly on center, in their proper recesses.

View of the Opposite Side, Showing Screws


     The clamp foot part of the reel is riveted to a stout bar that helps to maintain the reels integrity as a stable cage for the spindle. One end of this bar was riveted to the outside plate with two pins to prevent twisting. When it came to making the actual clamp, I found it difficult to get a tight bend at the bottom, so I cheated and hard soldered on separate pieces at the proper angle. I really love the way the heart shaped screw turned out. It's a great period detail.



     The final challenge on this project was creating a functional clicker mechanism. Luckily I had made some notes and a drawing of my antique English reel's clicker when I rebuilt it.


The Inner Workings of My Clicker
                                       Please Excuse the Sloppy Solder

          So there you have it, it turned out to be a "real" adventure after all but worth it.
    

Friday, August 2, 2013

19th Century Angling Revisited - A Closer Look at Creels

       Back in January of 2011 when I  posted on my exploration of mid-19th century angling, I barely touched on most of the subjects. In the next few posts I hope to revisit some of those topics with a little more depth. This first return visit is on early creels and as you will see, my research turned up some interesting varieties.

      Before I made my own version of a classic "pot bellied" creel, I wanted to study some of  the material options available at the time. Creels made of leather seem to be some of  the earliest and rare forms to have survived. Experts date some back to the 18th century but as you can see below, they were still being used in the late 1800's as well. Most of these are English in origin but who's to say they didn't make it to the States.

Leather Creel Listed as 18th Century

                              Image Courtesy of mullocksauctions.co.uk

      I found one fine example adorned with the former owner's fishing triumphs, celebrated with brass plaques dating to the 1890's. Maybe the 90's angler was using a family heirloom.
Image Courtesy Kovels.com

     As much as I love to work in leather, the challenge of a large molded form was a little intimidating to say the least. I also had a problem with the idea of putting slimy little fishies into a leather container, so I decided to pass on leather.

     I imagined the possibility of a wooden creel but wasn't sure how that might have worked. The weight issue of a wooden form caused me to think that a lightweight, bentwood design might have developed. Bentwood storage boxes were very popular in the 19th century but I couldn't find an early example of a bentwood creel and I wasn't interested in creating a fantasy piece.
Image Courtesy mullocksauctions.co.uk


     Long after my creel project was completed, a bentwood creel did turn up and proved my hunch. As you can see in the pictures it does possess round storage box characteristics. Perhaps a fun project in the future.

Image Courtesy mullocksauctions.co.uk


    Continuing on, I toyed with the idea of metal for creel material. Tinsmiths could make almost anything imagined so it seem plausible.  My research didn't turn up a datable example, so I continued on with my quest. Never say never as I recently discovered what may be a rare tinplate (or zinc?) creel from the mid to late 19th century. I'm no expert but its potbellied form is undeniably classic and combined with the construction details, screams "early". Hmmm, maybe another future project ?

 
 Sheet Metal Creel, Unknown Age



                                    Image Courtesy collectorsweekly.com


    I finally decided to reproduce a basket creel. Many early 19th century angler's guide books describe creels as baskets and the earliest photographic and print evidence supports their popularity as well. I know that center hole basket creels have been around at least since the 17th century. Robert Venable's book "The Experienc'd Angler", published in 1662, shows one in its front piece illustration seen below.

 Image Source Unknown




               Centuries later the popularity of baskets as creels continued as seen in the print below.

1831 "Implements for Fishing" Print, Note the Creel at Top
                                                             Image source unknown                                            

     Some of the most appealing 19th century basket creels were made of finely split willow and according to some accounts, many of the earliest were French in origin. Later imitations of French creels were apparently produced in Japan. Imitation or not, they are beautifully made and way beyond my skill level to reproduce.

A Classic Early Split Willow Creel


                                                                 Image source unknown
   


Mid-19th Century English Angler's Club
                                                   Note the Variety of Basket Creels

     When I finally turned up a little less refined 19th century willow creel, I felt there was hope for my reproduction project to continue. Apparently, not all creels were works of art. 

Early English Willow Creel
                                               Image Courtesy mullocksauctions.co.uk


     All I was left to do was locate a source for the proper willows and a pattern for a creel. Just that. I lucked out when I discovered Bonnie Gale's English Basketry Willows. Not only did Bonnie sell the exact willows I needed for the project, she also offered a beautiful basic creel pattern seen below.



     I figured the pattern would give me the basic form and I could amend as I built the creel to get closer to the pot-bellied shape. That was the "plan" at least. After the willows arrived in a very l-o-n-g bundle, I did a little experimenting to discover what I had gotten myself into. The willows have to be soaked to be pliable but not too long mind you. Too long and they get all mooshy. They needed to be just right. After their soaking and while they are waiting to be woven, you wrap them in a damp towel to keep them pliable. Good thing we have two bathrooms, as the only place that I could soak the willows, was in my bathtub.

     First I needed to grade the willows by size and make some choices on weave designs. Bonnie's pattern was awesome but in truth, I had no idea what I was doing. That's never stopped me before and so armed with excellent instructions, I plunged ahead. One thing I learned right off was that you need to have strong fingers, about five more than nature provides. You also need room to swing the willows around as you weave. 

     I'm pretty happy with the way my beginner basket / creel turned out but I can almost hear Bonnie saying, "your third one will be even better".




                                  Front view of my finished English Willow "Pot - Bellied" Creel.



                 Back view showing the hanging ring seen on early examples. Note also the curved
                                        shape to hug your hip and the holes for the strap



                                                 Side view showing the narrow profile



                                                Top view showing the detail of the latch pin




                                                 Inside view showing construction details
                                                                 What.......no fish ?
                                                          
                                                                Thanks for looking !